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空乾光电 被动式LED电源——2021神灯奖申报技术

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2021-01-25 作者: 来源:南京空乾光电科技有限公司 浏览量: 网友评论: 0

摘要: 空乾光电 被动式LED电源,为南京空乾光电科技有限公司2021神灯奖申报技术。


项目名称: 空乾光电 被动式LED电源

Passive LED Driver

申报单位: 南京空乾光电科技有限公司

综合介绍或申报理由:

驱动电源寿命可靠性短板,至今困扰LED户外大功率照明应用,被动式LED 驱动电源的出现,从源头上解决了LED 户外照明电源寿命可靠性问题。

本产品完全突破了现有LED 电源的技术框架,是一种依靠新材料无源器件自身物理特性、实现电流恒定的全新技术。其利用特种陶瓷电容自身物理性质实现恒流控制,无半导体芯片、三极管、MOS管、光耦、电解电容等易损部件,十分适用于路灯等户外恶劣场合的使用,具备极低的故障率和超长的使用寿命。

相较于传统LED电源,被动式LED电源在户外功能照明领域具备全面优势,具备换代产品的特性。

The short lifespan reliability of the driving power supply has plagued the application of LED outdoor high-power lighting. The emergence of passive LED driving power supplies solves the problem of the reliability of the LED outdoor lighting power supply life the source.

This product completely breaks through the technical framework of the existing LED power supply, and is a brand-new technology that relies on the physical acteristics of the new material passive device to achieve constant current. It uses the physical properties of special ceramic capacitors to achieve constant current control. It has no vulnerable parts such as semiconductor chips, transistors, MOS tubes, optocouplers, electrolytic capacitors, etc. It is very suitable for use in street lamps and other outdoor harsh occasions, with extremely low failure rate and Long service life.

Compared with traditional LED power supplies, passive LED power supplies have comprehensive advantages in the field of outdoor functional lighting and have the acteristics of replacement products.

项目宣传视频: https://b2b.alighting.com/headline/4SCSHGJ8B4/videodetail-4691.html

主要技术参数:

功率范围:25-1000W
额定寿命:≧20万小时
工作温度:-65℃~85℃
5年失效率:≦0.05%
调光性能:0~100%
质保期:10年

Power range: 25-1000W
Rated life: ≧200,000 hours
Working temperature: -65℃~85℃
5-year failure rate: ≦0.05%
Dimming performance: 0~100%
Warranty period: 10 years
Power range: 25-1000W
Rated life: ≧200,000 hours
Working temperature: -65℃~85℃
5-year failure rate: ≦0.05%
Dimming performance: 0~100%
Warranty period: 10 years

与国内外同类产品或同类技术的比较情况:


经济评价分析:


技术及工艺创新要点:

全被动元件:被动式LED电源完全由陶瓷功率电容、电抗器、整流桥、电阻、薄膜电容等视为无限寿命的被动式元件组成,不含电解电容、逻辑IC、三极管、MOS管、光耦等在开关电源中必需的易损器件。因此可以在恶劣环境中保证高可靠性和极低故障率,为用户节约维护维修成本。

元件备份脱离技术:被动式LED电源严格遵循电力系统中“N-1”法则设计,任意元件故障不影响整个电源工作,即使出现陶瓷功率电容击穿、电抗器短路等极端情况,仍可维持亮灯,从而保证了极端情况下的亮灯率。
等场强绝缘技术:我公司结合电力高压技术,采用复合RTV材料的包裹型绝缘料件,结合特殊横断面的壳体与灌封工艺,使得电源主体与壳体间的电场强度实现如同电力高压套管一样的均匀分布,实现电源主体与外壳交流12kV的耐压与相地、相间20kV的浪涌耐受能力,从根本上解决了驱动电源难以克服的雷击损坏问题。

Fully passive components: Passive LED power supplies are completely composed of ceramic power capacitors, reactors, rectifier bridges, resistors, film capacitors and other passive components with unlimited life expectancy, without electrolytic capacitors, logic ICs, transistors, MOS tubes, optocouplers, etc. The necessary fragile components in switching power supply. Therefore, high reliability and extremely low failure rate can be guaranteed in harsh environments, saving maintenance and repair costs for users.

Component backup separation technology: The passive LED power supply strictly follows the "N-1" rule design in the power system. Any component failure does not affect the entire power supply. Even if the ceramic power capacitor breakdown, reactor short-circuit and other extreme conditions, it can still keep on lighting , So as to ensure the lighting rate under extreme conditions.
Equal field strength insulation technology: Our company combines power high voltage technology, uses composite RTV material wrapped insulating materials, combined with special cross-sectional shell and potting technology, so that the electric field strength between the main body of the power supply and the shell is as high as electric power The bushings are uniformly distributed to achieve the 12kV AC withstand voltage of the main body and the shell and the surge withstand capability of 20kV between phases and phases, which fundamentally solves the problem of lightning damage that the drive power supply cannot overcome.

实际运用案例和用户评价意见:

山西路桥集团:被动式LED电源产品的初代产品已在我公司隧道运行多年,至今无失效案例,其节能性好,尤其是容性负载特点,为缓解隧道线损问题发挥了极好的节能作用,对我公司隧道照明运维成本的降低提供了极好的帮助。

隧道照明强调二次节能,很多电源标注效率很高,但调光深度大的时候效率不佳,夜间35%亮度传统开关电源的效率只有80%不到,但被动式电源可以做到95%以上,这点我们非常看重。
经过13条隧道的使用,我们对效果非常满意,准备在年底申报成果并发表论文,大力推广基于被动式LED驱动电源新型照明方案。上海市优秀发明选拔赛组委会:该项目产品原理新颖、创新力度大,提供了一种全新思路的LED 电源设计方案,由于其简单巧妙的结构,可以认定其确实具备良好的可靠性寿命优势,建议推广并批量生产。

Shanxi Road and Bridge Group: The first generation of passive LED power products have been running in our tunnel for many years, and there have been no failure cases so far. Its energy-saving performance, especially the capacitive load acteristics, has played an excellent energy-saving role in alleviating the tunnel line loss problem. It provides excellent help to reduce the operation and maintenance cost of our tunnel lighting.

Tunnel lighting emphasizes secondary energy saving. Many power supplies are marked with high efficiency, but the efficiency is not good when the dimming depth is large. The efficiency of traditional switching power supplies with 35% brightness at night is only less than 80%, but passive power supplies can achieve more than 95%. We take this very seriously.
After the use of 13 tunnels, we are very satisfied with the effect, and we are ready to the results and publish papers at the end of the year to vigorously promote the new lighting scheme based on passive LED drive power. Shanghai Excellent Invention Trial Organizing Committee: The product principle of this project is novel and innovative, and it provides a new idea of ??LED power supply design. Due to its simple and ingenious structure, it can be determined that it does have a good reliability and life advantage. Recommend promotion and mass production。

获奖、专利情况:

2017年1月,申请发明专利(申请号201710086365.4)
2017年9月,获实用新型专利(专利号ZL201720144510.5)
2020年2月,获实用新型专利(专利号ZL202020193016.X)
2020年2月,获实用新型专利(专利号ZL202020192781.X)
2017年10月,通过上海电器科学研究院样机形式试验
2017年11月,通过中科院上海科技查新咨询中心查新鉴定
2017年11月,通过中科院上海科技查新咨询中心技术鉴定
2018年12月,获上海市优秀发明选拔赛金奖
2020年12月,获高工LED金球奖(驱动控制与电源类)
PCT国际专利申请

In January 2017, applied for invention patent (application number 201710086365.4)
In September 2017, obtained a utility model patent (patent number ZL201720144510.5)
In February 2020, obtained a utility model patent (patent number ZL202020193016.X)
In February 2020, obtained a utility model patent (patent number ZL202020192781.X)
In October 2017, it passed the prototype test of Shanghai Electrical Apparatus Research Institute
In November 2017, passed the novelty search appraisal of Shanghai Science and Technology Novelty Search and Consultation Center of Chinese Academy of Sciences
In November 2017, passed the technical appraisal of the Shanghai Science and Technology Novelty Search Consulting Center of the Chinese Academy of Sciences
In December 2018, won the gold medal of Shanghai Excellent Invention Trial
In December 2020, won the Advanced Technology LED Golden Globe Award (drive control and power supply category)
PCT International Patent Application

是否有“智能设计”?

有,集成在我公司容抗式调光执行柜内,含时控及光控调光及自定义调光功能,支持485或Lora无线通讯。

申报单位介绍:

南京空乾光电科技有限公司成立于2015年,公司初期主要业务是为军工、电力等行业设计制造电源组件与光学器件;2016年,空乾光电基于军用特种电源需求和特殊电介质材料的技术积累,开发了专用于户外恶劣环境的被动式LED电源,将LED电源五年故障率由5~11%降至万分之四以下。空乾光电专注于为用户解决LED照明应用实际问题,让合作伙伴无后顾之忧地使用LED照明;被动式LED驱动电源、“Supra”系列模组、以及“Strobless”驱动IC为公司三大产品线。

Nanjing Airgan Optoelectronics Technology Co., Ltd. was established in 2015. The companys initial main business was to design and manufacture power supply components and optical devices for the military, electric power and other industries. In 2016, Airgan Optoelectronics was based on military special power requirements and technology accumulation of special dielectric materials. Developed a passive LED power supply dedicated to outdoor harsh environments, reducing the five-year failure rate of LED power supplies 5-11% to less than four out of ten thousand. Airgan Optoelectronics focuses on solving practical problems in LED lighting applications for users, so that partners can use LED lighting without any worries; passive LED drive power "Supra" series modules and "Strobless" drive ICs are the companys three major product lines. |

产品图片:


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