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翌贝拓 透镜贴片机——2020神灯奖申报技术

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2020-04-07 作者: 来源:广州翌贝拓自动化科技有限公司 浏览量: 网友评论: 0

摘要: 翌贝拓 透镜贴片机,为广州翌贝拓自动化科技有限公司2020神灯奖申报技术。


项目名称: 翌贝拓 透镜贴片机

Lens Mounter

申报单位: 广州翌贝拓自动化科技有限公司

综合介绍或申报理由:

该产品为新高新技术产品,推广透镜产品贴装工艺,加快LED照明应用,助力LED行业推进LED智能应用,提高该产品爆光率

主要技术参数:

☆产品型号:ELM280T

Product model: elm280t

☆吸嘴数量:6吸嘴

Number of nozzles: 6 nozzles

☆贴装速度:15000CPH

Mounting speed: 150000cph??

☆贴片精度:±0.05mm

Mounting accuracy: ± 0.05mm

☆基板尺寸:1200X410mm?

Base plate size: 1200x410 mm

☆透镜识别:红光、紫光扫描视觉系统

Lens recognition: red and purple scanning vision system

☆更换吸嘴方式:自动更换?

Change suction nozzle mode: automatic change

☆送料器规格:六流道(单盘/双盘)

Feeder specification: six channel (single plate / double plate)

★★系统指标System index

☆操作系统:中文操作界面(windows系统控制平台)

Operating system: Chinese operation interface (Windows system control platform)

☆控制系统:工业级计算机

Control system: industrial computer

☆驱动系统:运动轴独立控制AC伺服,AC电机

Drive system: independent control of AC servo and AC motor

☆检测系统:视觉检测漏料技术

Detection system: visual detection of material leakage technology

☆视觉系统:新型飞行拍照技术和多功能视觉扫描系统

Vision system: new flight photo technology and multi-functional vision scanning system

★★工作环境 work environment

☆工作电源:两相电AC200-415V

Working power supply: two phase ac200-415v

☆额定功率:1200W

Rated power: 1200W

☆工作气压:80PSI(0.5MPa)

Working air pressure: 80psi (0.5MPa)

☆外观尺寸:(L)2500X(W)1500X(H)1750

Appearance dimension: (L) 2500xw) 1500x (H) 1750

☆产品重量:1200KG

Product weight: 1200kg

与国内外同类产品或同类技术的比较情况:

ELM280T透镜贴片机相比国内外同类产品,ELM280T在精度,速度,功能方向会总体高于同行产品30%以上产能,在操作方面比较简单。

Compared with similar products at home and abroad, elm280t lens mounter is more than 30% higher in accuracy, speed and function direction than that of other products in general, and is relatively simple in operation

经济评价分析:

在价比方面,我司透镜贴片机处于中等价位,投资门槛需要一定经济基础,属于稳健型中期投资。
In terms of price ratio, our lens mounter is in the dle price, and the investment threshold needs a certain economic basis, which belongs to the stable medium-term investment

技术及工艺创新要点:

紫光扫描识别视觉系统:通过紫光扫描配合视觉识别功能准确获取灯珠实际位置。

Purple light scanning recognition vision system: Through purple light scanning and visual recognition function, the actual position of the lamp bead can be accurately obtained.

飞行拍照及元件纠正系统:通过飞行相机拍摄影像获取透镜的中心位置坐标,并能过元件识别纠正系统调整透镜的角度

Flight photo and component correction system:Obtain the center position coordinates of the lens through the image taken by the flight camera, and adjust the angle of the lens through the component identification and correction system

透镜送料盘:根据不同透镜规格设计分段式振动送料,有效提高振动送料的频率及稳定性,减少卡料,抛料现象。

Lens feed tray:According to different lens specifications, the segmented vibrating feeding is designed to effectively improve the frequency and stability of vibrating feeding and reduce the phenomenon of blocking and throwing

实际运用案例和用户评价意见:

实际运用案例 Practical application cases:

一台透镜贴片机配双盘振动送料器,贴装速度高达19000CPH,实际生产速度大约为15000CPH

A lens mounter is equipped with a double disk vibrating feeder, the mounting speed is up to 19000cph, and the actual production speed is about 150000cph

获奖、专利情况:

发明专利名称:基于机器视觉的贴装坐标获取方法

申报单位介绍:

翌贝拓科技是中国领先的自动化设备与服务提供商。公司位于广州市最现代的竹山工业园区内,是一家拥有自主知识产权的科研企业。公司自成立以来,以优质的产品、雄厚的技术实力、卓越的服务赢得了广大业界的信赖和支持。翌贝拓科技长期致力于Led贴片机和自动化设备的解决方案,研发和运营团队专注于研发、生产与销售工业用途的表面贴装设备和非标自动化设备,以及在用户生产线上与自动控制相结合的配套系统整合工程。

产品图片:

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