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LED软灯带贴片机-长征系列:CZ-108——2019神灯奖申报技术

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2019-02-19 作者: 来源:华匠成(深圳)科技有限公司 浏览量: 网友评论: 0

摘要: LED软灯带贴片机-长征系列:CZ-108,为华匠成(深圳)科技有限公司2019神灯奖申报技术。


项目名称: LED软灯带贴片机-长征系列:CZ-108

LED Soft Lamp Tape Mounter - Long March Series: CZ-108

申报单位: 华匠成(深圳)科技有限公司

综合介绍或申报理由:

CZ-108平台丝杆机是华匠成公司为了贴近LED贴片加工单价低,人工成本高,投入资金有限而自主研发的一款8头半自动贴片机。 外观造型上配备大理石平台,整体风格以大气、稳重为主。硬件方面:X轴,Y轴,平台采用日本高精度丝杆搭载PMI直线滑轨传动控制,整体延长了设备的使用寿命与精度。软件方面:板卡控制系统配有8头吸嘴,单悬臂作业方式,群取群贴最高速度可达75000CPH。配备的元件识别系统采用视觉对中方式,进一步确保了元器件贴装的精确度。可贴装的产品包括:LED长灯条,球泡灯,筒灯,射灯,吸顶灯,护栏管,铜线灯串,LED驱动电源板,实现了LED产品品质优良化。

主要技术参数:

1. 贴片速度: 理论贴片速度75000 CPH最大贴片速度40000 CPH

平均贴片速度28000-32000CPH

2. 定位方式:视觉定位

3. 编程方式:图像识别自动校正

4. 机械精度:±0.02MM

5. 贴片精度:±0.05MM

6. 最大贴装面积:1200MM*390MM

7. 最大移动范围:2600MM*390MM

8. 最大贴装高度:6MM

9. 可贴元件范围:0603-5050-7474,大功率LED元件

10.供料器数量:标准8MM飞达可装配16支

11.贴装头数量:8头

12.电缆线:德国进口

13.主要马达:松下交流伺服

14.丝杆:日本进口

15.电磁阀:日本CKD

16.真空系统:真空发生器

17.机器尺寸:2000MM*1330MM*1400MM

18.工作电压:AC220V,50HZ

19.工作气压:0.5MPa

20.机器重量:1500KG


1. Patch speed: theoretical patch speed 75000 CPH Maximum patch speed 40000 CPH Average patch speed 28000-32000 CPH
2. Location: Visual Location
3. Programming: Automatic Correction of Image Recognition
4. Mechanical accuracy: +0.02MM
5. Patch accuracy: +0.05MM
6. Maximum mounting area: 1200MM*390MM
7. Maximum range of movement: 2600MM*390MM
8. Maximum mounting height: 6MM
9. Mountable components range: 0603-5050-7474, high-power LED components
10. Number of feeders: standard 8MM Feida can assemble 16 units
11. Number of Mounting Heads: 8 Heads
12. Cable: Imported Germany
13. Main motor: Panasonic AC servo
14. Screw rod: imported Japan
15. Solenoid Valve: Japan CKD
16. Vacuum system: vacuum generator
17. Machine size: 2000MM*1330MM*1400MM
18. Operating Voltage: AC220V, 50HZ
19. Working Pressure: 0.5 MPa
20. Machine weight: 1500KG

与国内外同类产品或同类技术的比较情况:

CZ-108 Platform Screw Machine is an 8-head semi-automatic SMT machine independently developed by Huajiancheng Company for its low unit price, high labor cost and limited investment. The appearance and shape are equipped with marble platform, and the overall style is mainly atmosphere and stability. Hardware: X-axis, Y-axis, platform adopts Japanese high-precision screw mounted PMI linear slideway drive control, which extends the service life and accuracy of the equipment as a whole. Software aspect: The board control system is equipped with 8 suction nozzles, single cantilever operation mode, and the maximum speed of group pasting can reach 75,000 CPH. The visual alignment method is adopted in the component recognition system, which further ensures the accuracy of component mounting. The products that can be mounted include: LED long lamp bar, bulb lamp, tube lamp, spotlight, ceiling lamp, guardrail tube, copper wire lamp string, LED driving power board, which realizes the high quality of LED products.

技术及工艺创新要点:

【产品特点】

1.软件操作简单,更换产品机种时间短。
2.X轴、Y轴均采用日本伺服电机和日本高精度静音丝杆,以确保机器高速运转时的平稳性,延长机器的使用寿命。
3.Z轴采用日本伺服电机驱动,进一步提升了贴片效率与机器的稳定性。
4.8组贴片头,采用进口花键配合高精度吸嘴杆,360度精确旋转,无死角。
5.MARK相机视觉定位,高速精准。
6.内置真空发生装置,气压检测表,防止少件、漏贴现象。
7.图像识别自动校正,精准无误,进一步提高贴片精度。

[Product acteristics]
1. The software is easy to operate, and the time to change the product type is short.
2. X-axis and Y-axis adopt Japanese servo motor and Japanese high-precision silent screw to ensure the stability of the machine at high speed and prolong the service life of the machine.
3. The Z-axis is driven by Japanese servo motor, which further improves the patch efficiency and the stability of the machine.
4.8 sets of patch head, using imported spline with high precision suction rod, 360 degree precision rotation, no dead angle.
5. MARK camera visual positioning, high speed and accuracy.
6. Built-in vacuum generator and barometer to prevent fewer parts sticking.
7. Automatic correction of image recognition, accurate, and further improve the accuracy of patch.

实际运用案例和用户评价意见:

如图

获奖、专利情况:


申报单位介绍:

华匠成(深圳)科技有限公司是一家专注于LED贴片机,铜线灯贴片机,球泡灯贴片机,多动能贴片机等多种类型国产贴片机的设计,开发,生产与销售的厂家。
公司自成立以来,集结多位拥有十多年SMT设备解决方案经验的业界精英,志同道合者从贴片机的外观,结构,组装,电气路的设计,软件的开发到视觉相机的应用,每一个环节我们都坚持自主创新,自主开发,特立独行。设备从组装完成到软件测试OK我们通过线上线下的反复实践,反复操作。客户反馈的每一个意见我们都视如珍宝,通过对软件,硬件的不断的提升和改善。华匠成贴片机终于赢得了客户的青睐,并迎来了市场的大热卖。

Huajiancheng (Shenzhen) Technology Co., Ltd. is a manufacturer specializing in the design, development, production and sales of various types of domestic SMT, such as LED SMT, copper wire lamp SMT, bulb lamp SMT, multi-kinetic SMT, etc.

Since its inception, the company has gathered a number of industry elites with more than 10 years experience in SMT equipment solutions, like-minded people the appearance, structure, assembly, electrical circuit design, software development to the application of visual cameras, each link we adhere to independent innovation, independent development, unique. Equipment assembly to software testing OK, we through online and offline repeated practice, repeated operation. We value every feedback customers as a treasure, through the continuous improvement and improvement of software and hardware. Huajiancheng SMD machine has finally won the favor of customers, and ushered in the hot market.

Our company uses parts such as motor, screw, slideway, wiring, Huajian, solenoid valves are imported overseas. Hardware and sheet metal each product processing technology we are meticulous, must pass the quality inspection qualified to install and use. Our companys core software is the perspective of first-line post users, people-oriented, customer needs as the center, timely and high-quality after-sales service as logistical support. Aim to create a beautiful, durable, practical, easy to learn, low failure rate, fast patch efficiency, high precision, cost-effective first-class domestic patch machine.

Taking advantage of the comprehensive promotion of Chinas industry 4, the wide application of the Internet of things, the promotion of the whole area, and the consolidation of the 2025 made in China. Our company is down-to-earth, enterprising, and constantly innovating with the spirit of craftsmen, to complete Chinas smart manufacturing. Domestic SMT machines will be sold to Poland, Turkey, Iran, Brazil, India and other overseas ries, which will contribute to the development of Chinas science and technology in the international arena.

我司贴片机使用的零配件如:马达,丝杆,滑轨,排线,花健,电磁阀都是通过海外进口。五金和钣金每一件产品的加工工艺我们都是一丝不苟,必须经过品质检验合格才能安装使用。我司的核心软件更是从一线岗位使用者角度出发,以人为本,以客户需求为中心,及时优质的售后服务为后勤保障。立志于打造一款美观,耐用,实操性强,简单易学,故障率低,贴片效率快,精度高,售价实惠的一流国产贴片机。

趁着中国工业4.0的全面推广,物联网的广泛应用,一带一路的提倡,2025中国制造的夯实前行。我司脚踏实地,锐意进取,以工匠精神不断推陈出新,完成中国智造。将国产贴片机销往波兰、土耳其、伊朗、巴西、印度等海外国家,为中国科技事业走向国际推波助澜。


产品图片:

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